filter mesh manufacturer
不銹鋼燒結網片

燒結網盤由編織網製成。經過高溫燒結、軋製,製程精湛製作而成。燒結網由多層金屬網構成,常見的有三層燒結網、一層過濾網(編織網)、兩層支撐網組成。

產品描述

專案

描述

產品名稱

燒結網管

製造過程

1. 燒結:在高溫下,金屬顆粒的擴散將金屬網結合在一起,形成黏結結構
2.軋製:透過高壓軋製,使各網層緊密連接,確保其厚度均勻

3.雷射切割/等離子切割:切割燒結網,確保精確的尺寸和形狀。

編織網的編織方式

1.平織(最常見的編織方法,網孔均勻,適用於一般過濾)

2.斜紋編織(過濾精準度更高,結構更緊密,適合高精準度過濾)

3. 荷蘭編織(由粗經線和細緯線交織而成的高密度過濾結構,常用於超細過濾)

4.反荷蘭編織(強度和承載能力較高,適用於高壓過濾)

材料替代品

1.不鏽鋼(304、316、316L)

2.鎳合金(蒙乃爾合金、哈氏合金、因科乃爾合金)

3.鈦網 

ETC

層數

3、5、7層(或定制多層結構)

過濾精度

1μm~200μm(可客製)

厚度範圍

0.5mm~5mm(依層數不同而不同)

 尺寸分佈

梯度孔設計,實現高效過濾和流體流動

表面處理

酸洗(不銹鋼/碳鋼),

電解拋光(不鏽鋼)

鍍鎳(不銹鋼/碳鋼)

陽極處理(鋁)等

工作溫度

-200℃至600℃(取決於材料)

耐壓性

高達 30MPa 或更高(根據網格層數和厚度而變化)

滲透性/流動阻力

低阻力、高滲透性,適用於氣體、液體過濾

耐腐蝕

耐惡劣環境下的酸、鹼、鹽霧和氧化

清潔方法

反沖洗、超音波清洗、高溫烘烤、化學清洗,可重複使用

製造過程

高溫真空燒結、軋製

可用形狀

圓柱形、方形、片狀、褶狀,可客製化形狀

連接方法

法蘭連接、焊接、螺紋連接、夾緊

適用流體

適用於液體、氣體、油、蒸氣等。

應用領域

石油化工、食品飲料、製藥、環境水處理、航空航太、汽車工業等。

產品優勢

1.強度高,耐壓性好,不易變形

2.可重複清洗,壽命長

3.精密過濾,孔徑分佈均勻

4.耐高溫、耐腐蝕,適應惡劣環境

 

 

Stainless Steel Sintered Mesh Disc Application Fields

石油化工、食品飲料、製藥、環境水處理、航空航太、汽車工業等。

 

Precision Filtration in Chemical and Pharmaceutical Industries

Stainless steel sintered mesh discs are widely used in precision filtration applications in the chemical and pharmaceutical industries. These discs are designed to filter out fine particles, ensuring the purity and quality of liquids and gases during production processes. Their sintered mesh structure provides a consistent pore size and high mechanical strength, making them ideal for use in critical filtration systems such as reactor vessels, batch reactors, and pharmaceutical fluid handling systems. The corrosion-resistant nature of stainless steel ensures these discs can withstand harsh chemicals and high temperatures, offering reliable performance in demanding environments.

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Oil and Gas Filtration Systems

In the oil and gas industry, stainless steel sintered mesh discs are used to filter out impurities and particulates from crude oil, gas, and other fluids. The high filtration efficiency provided by sintered mesh discs is crucial for ensuring the longevity and efficiency of equipment such as pumps, valves, and filters. These discs are highly effective at capturing contaminants while maintaining high flow rates, making them ideal for use in upstream and downstream oil and gas operations, including wellhead filtration, pipeline maintenance, and desalting units. Their robust design and chemical resistance ensure long-term durability in harsh operating conditions.

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