filter mesh manufacturer
Stainless Steel Sintered Mesh Disc

Sintered Wire Mesh Disc is produced by Woven Wire Mesh. It is made through high-temperature sintering, rolling, Made through craftsmanship. Sintered wire mesh is made of multiple layers of metal mesh, commonly consisting of three layers of sintered wire mesh, one layer of filter mesh (woven wire mesh), and two layers of support mesh.

Product Description

Items

Description

Product Name

Sintered Wire Mesh Tube

Manufacturing Process

1. Sintering:At high temperatures, the diffusion of metal particles binds the metal mesh together to form a cohesive structure
2. Rolling:By high-pressure rolling, each mesh layer is tightly connected to ensure its thickness uniformity

3. Laser Cutting/Plasma Cutting:Cut the Sintered Wire Mesh to ensure precise size and shape.

Woven way of woven wire mesh

1. Plain Weave (The most common weaving method has uniform mesh holes and is suitable for general filtration)

2. Twill Weave(Higher filtering accuracy, tighter structure, suitable for high-precision filtering)

3. Dutch Weave(A high-density filtering structure is formed by interweaving coarse warp threads and fine weft threads, commonly used for ultrafine filtration)

4. Reverse Dutch Weave(Has higher strength and load-bearing capacity, suitable for high-pressure filtration)

Material Alternatives

1. Stainless Steel (304, 316, 316L)

2. Nickel Alloy(Monel、Hastelloy、Inconel)

3. Titanium Mesh 

ETC

Number of Layers

3, 5, 7 layers (or customized multi-layer structure)

Filtration Accuracy

1μm - 200μm (customizable)

Thickness Range

0.5mm - 5mm (varies by the number of layers)

Hole Size Distribution

Gradient pore design for efficient filtration and fluid flow

Surface Treatment

Acid pickling(Stainless Steel/Carbon steel),

Electrolytic Polishing(Stainless Steel)

Nickel plating(Stainless Steel/Carbon Steel)

Anodizing(Aluminum) etc.

Operating Temperature

-200℃ to 600℃ (depending on material)

Pressure Resistance

Up to 30MPa or higher (varies based on mesh layers and thickness)

Permeability / Flow Resistance

Low resistance and high permeability, suitable for gas and liquid filtration

Corrosion Resistance

Resistant to acids, alkalis, salt spray, and oxidation in harsh environments

Cleaning Methods

Backwashing, Ultrasonic cleaning, High-temperature baking, Chemical cleaning, and reusable

Manufacturing Process

High-temperature vacuum sintering, Rolling

Available Shapes

Cylindrical, Square, Sheet, Pleated, Custom shapes available

Connection Methods

Flange connection, Welding, Threaded connection, Clamping

Applicable Fluids

Suitable for liquids, gases, oils, steam, etc.

Application Fields

Petrochemical, Food & Beverage, Pharmaceuticals, Environmental Water Treatment, Aerospace, Automotive Industry, etc.

Product Advantages

1. High strength and pressure resistance, not easy to deform

2. Repeatable cleaning, long life

3. Precision filtration, uniform pore size distribution

4. High temperature and corrosion resistance, adaptable to harsh environments

 

 

Stainless Steel Sintered Mesh Disc Application Fields

Petrochemical, Food & Beverage, Pharmaceuticals, Environmental Water Treatment, Aerospace, Automotive Industry, etc.

 

Precision Filtration in Chemical and Pharmaceutical Industries

Stainless steel sintered mesh discs are widely used in precision filtration applications in the chemical and pharmaceutical industries. These discs are designed to filter out fine particles, ensuring the purity and quality of liquids and gases during production processes. Their sintered mesh structure provides a consistent pore size and high mechanical strength, making them ideal for use in critical filtration systems such as reactor vessels, batch reactors, and pharmaceutical fluid handling systems. The corrosion-resistant nature of stainless steel ensures these discs can withstand harsh chemicals and high temperatures, offering reliable performance in demanding environments.

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Oil and Gas Filtration Systems

In the oil and gas industry, stainless steel sintered mesh discs are used to filter out impurities and particulates from crude oil, gas, and other fluids. The high filtration efficiency provided by sintered mesh discs is crucial for ensuring the longevity and efficiency of equipment such as pumps, valves, and filters. These discs are highly effective at capturing contaminants while maintaining high flow rates, making them ideal for use in upstream and downstream oil and gas operations, including wellhead filtration, pipeline maintenance, and desalting units. Their robust design and chemical resistance ensure long-term durability in harsh operating conditions.

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